GENERAL DESCRIPTION |
![]() Recently, Philips Telecommunication Industries delivered to the "Stichting Radio Anno Santo" a short-wave broadcast transmitter which will, in the near future, be installed at Vatican Radio. The carrier output of this transmitter is 100 kW and the frequency range 5.6-26.1 Mc/s (λ = 52 - 11.5 m). The transmitter has been built according to the latest developments and has been provided with an automatic tuning mechanism which allows adjustment within two minutes of the various tuning circuits to any one of six preset frequencies and selection of the corresponding correct voltages, by means of one single frequency-selector switch on the control desk. In addition, manual tuning or correction of tuning is possible without disarranging the preset positions of the instantuners. For automatic frequency selection the small type instantuner 1) is used for the first stages, while a large type 2) is applied in the penultimate and final stages. The large type of instantuner allows of manual correction of the tuning after the desired preset frequency has been selected. This may be necessary, for instance when the feeder impedance changes under the influence of varying weather conditions. However, after a subsequent selection of a preset frequency for which manual correction of one or more of the tuning elements was necessary, the original pre-set position of the tuning elements will be obtained. The units of the transmitter, viz. preceding stages, final stage, modulator, power supply, distribution panel, high-voltage rectifier etc., are mounted in separate frames which are placed behind a "dead front" provided with doors. On the upper part of this front is a metering panel. The transmitter is controlled and supervised from the control desk which is placed in front of the transmitter. As a result of the simplicity of the manipulations, only a few minutes are required for changing over from one preset-frequency to another. ![]() ![]() The attending personnel is safeguarded by means of an interlocking system which meets the most stringent requirements. High voltages are automatically switched off when the door in front of the particular high-voltage unit is opened, and high-voltage charges on condensers are short-circuited by means of earthing switches. Al d-c voltages up to 1000 volts are supplied by means of selenium rectifiers; the 3000 volts suply is obtained by means of a valve rectifier, and the 10 kV voltage for the modulator, the penultimate and the final H.F. stage is supplied by means of a mercury-steel rectifier. When the water pipes for the cooling system, and the cables for the interconnection of the various units, are mounted in a cable duct, a cellar is not necessary. The transmitter has been designed so that reliable operation is obtained under widely varying climatic conditions. Where necessary, components are heavily silver-plated. A special oscillator is provided to obtain a very high degree of stability on each preset frequency. Fig. 3 shows the block diagram to which the reader is referred in connection with the detailed description of the transmitter that will now be given. ![]() |
II. The exciter unit![]() The temperature variation of the crystal of each exciter channel is kept within narrow limits by means of a thermostat. The operating frequency of the crystal has been kept low and varies between 0.25 and 0.9 Mc/s. After a frequency multiplication of eight times in the exciter channels, an operating frequency between 2 and 7.2 Mc/s is thus obtained. ![]() To allow continuous operation of one or more of the exciter channels (in order to increase the frequency stability), three (or if required, four) channels can be fed by a separate power supply, independent of the power supply for the transmitter proper. Each oscillator with its succeeding stages is mounted on a separate chassis that can easily be slid into the rack. The connections between the various stages are obtained by means of plugs. Fig. 4 shows the rack with 8 exciter channels, two of which serve as spare channels or may be used for an extra transmitting frequency. This rack has not especially been designed for the 100 kW transmitter but will be used for any shortwave broadcast transmitter for which more than one frequency range and a high degree of stability are required. In the lower part of fig. 4 the eight amplifiers are shown. As a rule, these amplifiers are mounted in HF II, for in case of emergency, or as a spare, each of the input amplifiers in the HF II-cabinet can be replaced by an oscillator (with its corresponding amplifier) of simple design, and with a frequency stability much less than that of the normal exciters. In fig. 5 the normal in put amplifiers have been replaced by these emergency (spare-) oscillators, the former being placed in the rack HF I (fig. 4). As a rule, however, the emergency (spare-) oscillators are mounted in HF I where in fig. 4 the input amplifiers, which are not in use there, are visible. After initial adjustment of the tuning elements, one of six of the eight available preset frequencies of this 100 kW transmitter can be selected automatically. The remaining two frequencies can be adjusted manually. The desired operating frequency can be selected by means of a switch controlling an instantuner. The selector switch is mounted in HF II (following the input amplifiers). |
III. The preceding stages![]() ![]() The 2 kW HF stage V is mounted behind a separate panel, in the upper part of the cabinet. This stage consists of a push-pull class-C amplifier with two Philips' pentodes, type PB 3/800, the anode voltage being 2500 V. The anode tuning circuit and the inductive coupling with the succeeding stage are similar to those of the 40 kW transmitter 3). Behind the panel of HF V are mounted three instantuners for the automatic frequency selection. The control knobs are visible in fig. 5, while fig. 6 shows the instantuners (frontpanel of HF V removed), the anode circuit of HF V being partially visible. In fig. 7 a rear view of the frame is given in which the anode circuit HF V is clearly shown. In the same figure the rectifier for the oscillators normally in use, and for the corresponding input amplifiers, is visible (fig. 7 below). On the front of the cabinet (see fig. 5) are mounted the meters for checking the grid currents, anode currents, etc., and various switches which can also be actuated when the door is closed. |
IV. Driver, output stage, filter for the suppression of HF-harmonies, and artificial aerial 1. Driver stage To the 2 kW high-frequeney stage V deseribed above is coupled the driver stage HF VI which provides the excitation energy for HF VII. This driver stage, together with the final stage, the filter for suppressing harmonics, and the artificial aerial, forms one unit. In order to facilitate production and transport, this unit has been divided into various sections, viz. one section containing the complete driver stage: a unit which adjoins the driver-stage section and contains the grid circuit with the valve arrangement of the final stage; a unit with the anode circuit of the final stage; a frame containing the above-mentioned filter and the feeder-selector switch: and finally a frame for the artificial aerial. These units are all placed behind a single front panel which is provided with two doors giving access to the various sections, in order to allow tuning and supervision. Fig. 8 gives a simplified circuit diagram in which those tuning elements that can be selected by their instantuners, after having been preset, are marked I. ![]() The grid circuit of this stage has been designed for three frequency ranges and consists of a circular Lecher system L, which, for the upper frequency range, can be tuned by means of a movable short-circuiting bar. For the middle frequency range a fixed condenser can be switched between the grids of the valves, which results in an electrical extension of the Lecher system. For the lowest frequeny range a larger fixed condenser is switched to the Lecher system. The inductive coupling between the Lecher system L1 and the preceding stage is variable. ![]() ![]() The anode circuit of the driver stage has been designed for two frequency ranges and consists of a combination of one fixed condenser and two variable inductors (L2 and L3). For the upper frequency range the tuning capacity is formed by the inter-electrode capacities of the transmitting valves and by the stray capacity of the coils etc., whereas for the lower frequency range a fixed vacuum condenser is switched into the circuit. The type of coil used in this stage is of similar design as that of the coils used in the anode circuit of the output stage of the 40 kW transmitter 3). However, the excitation of the output stage of the 100 kW transmitter is obtained by means of a capacitive tap on the coil L2. ![]() As mentioned before, all essential components, such as the Lecher system with its contacts, the anode circuits with contacts etc., are heavily silver-plated. Fig. 9 shows the HF stage VI, mounted in its frame, as a separate unit. At the upper left, the lever of the earthing switch, which can also be operated at the frontpanel, can be seen. This switch must be placed in the "earth" position before the screen plates can be removed to obtain access to the inner part of this stage. By means of this switch dangerous voltages are switched off, and the condensers are discharged and connected to earth. The transmitting valves are cooled via the anode tuning coil. The inlet and outlet nipples for the cooling water are mounted at the centre trap of the coil. The high-frequency voltage drop across the resistance formed by the cooling water can then be practically neglected, so that the influence of this resistance as a variable tuning element is nihil. The supply pipe and the outlet pipe for the cooling water are made of polyvinylchloride, and insulating material, the softening temperature of which is above 110 degrees centigrade. |
2. Grid circuit of the output stage As already stated, the cabinet of the high-power modulated output stage (HF VII) is placed next to the 10 kW stage. ![]() In the output stage two water-cooled triodes, type TBW 12/100, are connected in push-pull, anode modulation being applied. Neutralizing takes place in the same way as described for the 10 kW stage. Here too, the position of the adjustable section of the neutralizing condenser remains unaltered throughout the entire frequency range. Application of the Grip-O-Matic cooler 4) allows the large transmitting valves to be replaced within a few minutes so that the time of interruption of a program as a result of a faulty valve can be very short. The unit is illustrated in fig. 12. On the foreground to the left the variable sections of the neutralizing condensers can be somewhat higher the fixed condensers for the lower frequency range are visible. The single-phase filaments are heated by a—c current, the transformers being mounted immediately above the transmitting valves. In order to prevent access to parts carrying dangerous voltages, an interlocking system has been used which is analogous to that used in the 10 kW stage. |
3. Anode circuit of the final stage![]() ![]() The anode-Lecher system consists of two circular flat copper strips between which the short-circuiting bridge can be moved. At one extremity, the strips of the Lecher system are permanently connected together. Via this connection the modulated anode voltage is fed to the anode circuit. The anode voltages for the various frequeney ranges are 10 kV for the range 5.6 to 20 Mc/s; 9 kV for the range 20 to 25 Mc/s; and 8.5 kV for the frequeney range 25-26.1 Mc/s. For this reason the primary winding of the high-voltage rectifier supply transformer is provided with taps. During selection of the required tap by means of a switch driven by a servo-mechanism, the power is switched off. Since the required high-voltage depends on the operating frequency, it can be preset on the afore-mentioned panel of the 10 kW stage (see Ch. IV, 1) during the initial adjustment of the various preset frequencies. One of the strips of the Lecher system is used as a contact surface for the short-circuiting bridge; rectangular cross-sections have been chosen in order to keep the characteristic impedance of the Lecher system as low as possible. Nothwithstanding the relatively large interelectrode capacities and the stray capacities of the neutralizing condensers etc., still a wide tuning range has thus been obtained. Tuning at the lower frequency ranges is achieved by connecting fixed condensers in the anode circuit, in two steps. In order to safeguard the short-circuiting bridge of the Lecher system against excessive temperatures, which would occur as a result of the large high-frequency currents flowing under normal conditions, the contacts of this bridge are cooled. As in the 10 kW stage, sections of the inlet and outlet pipes of the cooling water are made of polyvinylchloride insulating tube, because of its high melting temperature. The coupling with the feeder, or in this ease with the harmonie-suppression filter, is formed by a hairpin-shaped coupling link the position of which can be varied by means of an instantuner. The Lecher system of the anode circuit and the corresponding movable coupling link are shown in fig. 13. 4. Filet for the suppresion of HF harmonics In the Vatican transmitter the output stage is followed by a filter which suppresses the harmonics of the operating frequency. As is illustrated in fig. 8, this filter consists of a π-section which is symmetrical with respect to earth. Both the input and the output condensers are variable, while fixed condensers can be connected in parallel for the lower frequency ranges. The coil of the π-filter is provided with taps which are selected in accordance with the various frequency ranges. This unit too, together with a feeder change-over switch, has been placed in a cabinet. The switch allows easy matching of the artificial-aerial impedance to that of the feeder. 5. Artificial aerial The artificial aerial which is also mounted in a separate cabinet, consists of twelve water-cooled resistors. With the aid of a direct-reading thermometer (or mercury thermometer) and a water-flow meter, the energy dissipated by the artificial aerial can easily be calculated. The artificial aerial is illustrated in fig. 14. |
V. The modulator![]() ![]() The stages M I and M II are resistance-coupled amplifiers in push-pull. The coupling between the stages M III and M IV is formed by a cathode follower, the advantages of this coupling method being well-known 3). The complete modulator (M I-IV) is mounted in a single cabinet, except for the modulation transformer, the modulation choke and the associated decoupling condenser which are placed in a high-voltage compartment. For the sub-modulator (M I-III), panel mounting is used, affording direct access to the valves, after opening the door at the left side of the frame (fig. 15). This facilitates the replacement of a valve. All dangerous voltages are cut off by means of door-contacts, and the condensers are discharged to earth when a door is opened. The panel on which the submodulator stages are mounted is hinged and can be pivoted on a vertical axis, so that the rear of this panel (see fig. 16) is easily accessible for inspection. Fig. 16 also shows the blower which provides a slight air flow for the valves, type PB 3/800, in case of tropical operating conditions. The cabinet containing the valves of the push-pull output stage of the modulator which uses valves, type TBW 12/100, in class B, is placed next to the submodulator. |
![]() ![]() |
VI. The power supply and the distribution system The anode voltages for the high-frequency stages VI and VII and for the modulator stage M IV are supplied by a transformer in combination with a rectifier and a smoothing filter. The transformer is fed from the 10000 V, 50 c/s mains available at the Vatican site. The energy for the auxiliary apparatus, viz. the filament supply systems, small power supplies, pumps, blowers, etc., is obtained from the 3 x 380 V, 50 c/s mains. When a main voltage of 3 x 380 V is not available, a step-down transformer can be inserted between the 10 kV mains and the input terminals of the auxiliary apparatus. Except for the high-voltage supply which, via a separator switch and a circuit breaker, is directly obtained from a transformer and a steel-tank mercury rectifier, the distribution system and the power supply are concentrated in two cabinets (2 and 3 in fig. 1). The 380 V mains voltage is fed to the distribution panel via a magnetic circuit breaker which can be actuated at the control desk. After this circuit breaker, the rail system consists of two branches. The apparatus which are not adversely influenced by voltage variations are connected to one branch, while the dévices for which only a limited voltage variation of ± 5 percent is permitted, are connected to the other. If the voltage variation of the mains supply does not exceed the limits of ± 5 percent, both branches can easily be interconnected. When this requirement is not met, a voltage-stabilizing device must be inserted between the section for which a stabitized voltage is required and the main rail section. The stabilizing device can be mounted outside the power-supply unit. The transmitter is safeguarded by means of manually operated switches which are provided with overload and with excessive-current protection, allowing a rapid switching-on after the occurrence of an overload or after another failure. An advantage with respect to transmitters of earlier design is the small number of rectifiers, which has been achieved by combining the supplies of various stages, also resulting in a higher efficiency. Except for the 10 kV rectifier and the smaller rectifiers belonging to high-frequency stage I, only three rectifiers are used, viz. a selenium rectifier supplying 600 V from which all bias voltages are derived; a selenium rectifier supplying 500 V from which derived all anode and screen-grid voltages of the preceding stages and of the sub-modulator stage M I: and a high-voltage rectifier with valves, type DCG 5/5000, supplying 3000 V) for the stages HF V, M II and M III. Except for the high-voltage transformer of the 3 kV rectifier, all these rectifiers, the protecting devices, the mains circuit-breakers and similar apparatus are mounted in two cabinets similar to those in which the preceding high-frequency stages (HF II-V) are mounted. Fig. 1 shows how these cabinets together with an AF pre-amplifier, if any, may be arranged. All parts of the transmitter are designed for operation under tropical conditions. To achieve this, all transformers are rated for a maximum ambient temperature of 65 degrees centigrade and are mounted in hermetically sealed metal cans. The smaller types are vacuum compound impregnated, whereas the larger types are placed in an oil container provided with an oil-preserving device. Ceramic insulation has been applied throughout the entire transmitter which greatly increases the reliability and the life of the transmitter under tropical conditions. For the 10 kV rectifier a steel-tank mercury rectifier has been used which is mounted separately. The steel tank, the corresponding control devices and the earthing switch are placed together in one compartment, separated from the high-voltage compartment. The high-voltage transformer, the oil-immersed circuit breaker, and the smoothing filter of the 10 kV rectifier are each mounted in a separate compartment 5). Access to any of these compartments is not possible before the corresponding earthing switch has been closed. All elements for operating and supervising the transmitter, including the frequeney-selector switch for the automatic-tuning mechanism. are concentrated on the control desk. However, local control of the various tuning elements is also possible in order to allow the initial adjustments. The control desk, of a type similar to that manufactured for the 40 kW installation, is placed in front of the transmitter. Each contact of the interlocking system has its own signalling lamp, and since all lamps are concentrated on the control desk, the location of a fault is greatly facilitated. Further. the control desk is provided with a meter indicating the level of the AF input signal, and with a cathode-ray tube for monitoring the modulated carrier. By means of a selector switch, provision has been made for checking the modulated signal at various points in the AF amplifiers, the modulated power output stage and the feeder. Since the temperature of the cooling-water at the common inlet, and at the outlet of the cooler of each valve, can be read, the dissipation of each valve can be easily determined. Finally, the volt-meters which must be read when the various voltages are switched on from the control desk, are also mounted on the control desk. |
VII. Cooling![]() After passing the cooling jackets of the valves, the water is fed to a radiator cooled by a blower. The blower, the water-circulation pump, the water tank and the auxiliary apparatus are combined in a single unit which greatly facilitates the assembly and the supervision during operation. Fig. 19 gives an illustration of this cooling unit. |
TECHNICAL SPECIFICATIONS | ||
Frequency | The frequency range is from 5.6 Mc/s to 26.1 Mc/s. Within this band, six preset frequencies can be automatically reset by means of a frequency-selector switch. |
![]() ![]() |
Power | Throughout the entire frequency band of 5.6 Mc/s to 20 Mc/s the power output amounts to 100 kW; from 20 Mc/s upwards to 26.1 Mc/s the output decreases to 70 kW. | |
Matching | The transmitter can be matched to a symmetrical open wire feeder having a characteristic impedance between 300 and 800 ohms. | |
Mains supply | The mains voltage for the anode supply of the stages HF VI, HF VII and M IV is 3 x 10000 V, 50 c/s, while for all other equipment 3 x 380 V, 50 c/s with neutral wire is used. In order to ensure correct operation, voltage fluctuations and frequency variations of the mains supply must not exceed ± 5 percent. | |
Frequency stability | When taking into account the following stipulations, the maximum frequency deviation with respect to the operating frequeny will not exceed ± 20 c/s: 1. mains voltage fluctuations may not exceed ± 5 percent: 2. ambient temperature may not exceed 40 degrees centigrade; 3. the stable oscillators must be operated continuously. |
|
Attenuation distortion | In fig. 20 the attenuation distortion for an operating frequency of 12 Mc/s is plotted versus the frequency of a sinusoidal AF modulation input signal, the amplitude of which corresponds to a modulation depth of 80 percent. | |
Non-linear distortion | The non-linear distortion for an operating frequency of 12 Mc/s is given in Table I. | |
Hum level | The hum level is better than -56 db, a modulation depth of 100 percent being taken as reference. | |
Power consumption | For an operating frequency of 12 Mc/s the power consumption is given in Table II. | |
High-frequency harmonics | Since no generally accepted and reliable method for measuring harmonic frequencies of a transmitter under operation is known, the following procedure has been followed. By means of a standard-signal generator a continuous high-frequency voltage is fed to the anode of one of the valves of the output stage. When the voltage of the signal occurring at the input of the artificial aerial is then measured, the attenuation of the filter, combined with the anode circuit, can be determined, for the operating frequency as well as for a number of specified harmonic frequencies. For an operating frequency of the filter of 16 Mc/s the attenuation of signals having a frequency of 32 Mc/s and of singals having a frequency of 48 Mc/s is 48.5 db and 50.7 db respectively, the attenuation of the operating frequency of 16 Mc/s being taken as a reference. |
TUBE COMPLEMENT | |||||
RF stages | AF stages and modulator | Rectifiers | |||
Number | Type | Number | Type | Number | Type |
2 | TBW12/100 | 2 | TBW12/100 | 3 | DCG5/5000 |
2 | TAW12/10 | 8 | PB3/800 | ||
2 | PB3/800 | 2 | PE06/40 | ||
5 | PE06/40 |
THIS TYPE OF TRANSMITTER IS INSTALLED IN THE FOLLOWING COUNTRIES | |||||
ITU | Country | ITU | Country | ||
![]() |
CVA | VATICAN CITY |